Insights Data centres

Why the flush sits on the critical path

The pre-commissioning flush is one of the last mechanical activities before IT load. Planned late, it moves the energisation date.

In a liquid-cooled hall the technology cooling loop is filled once and sealed. Whatever is inside the pipework when it is filled stays there: weld slag, cutting swarf, jointing compound and construction dust. It collects at strainers, in the fine channels of cold plates and in CDU heat exchangers, where it costs performance and, eventually, hardware.

The flush happens late. The loop has to be installed and pressure tested first, and the fill and CDU commissioning cannot start until it is accepted. Any delay at that point lands directly on the date the hall is meant to take IT load.

What to settle before the flush

  • Acceptance criteria agreed in the specification, not on the day
  • Cleanliness measured by instrument, not judged by the colour of the water
  • Flush and fill under one scope, so the loop is not left open between contractors
  • A certificate that records the condition of the loop when it was sealed

None of this is complicated. It is a matter of deciding it early, and putting it in front of the contractor who will be accountable at handover.

Talk to us early

Have a loop to commission?

Tell us the loop and the date. We come back within one business day.

  1. 01At design

    The commissioning scope is right before the specification goes out.

  2. 02In construction

    The flush and fill is programmed off the critical path.

  3. 03At handover

    One certificate. The baseline you keep.